KaySuns Industry Limited
----------Sintering Parts---（Powder Metallurgy Parts）
---------Forging Parts---(CNC Precision Machining LatheTurning Parts)

Oil Pump Rotor and Gear

Valve Guide and Valve Seat

Sintering Pulley

Sintering Bush

Auto Timing and Crankshaft Gear

Auto Water Pump Pulley and Flange

烧结件和数控加工件

数控加工件

Forging Parts and Casting Parts and PM Parts

烧结件--粉末冶金件

Auto Timing Gear and Crankshaft and Camshaft Gear

Auto Water Pump Gear and Pulley and Flange

Valve Guide or Valve Bush and Valve Seat

Oil Pump Rotor and Driving and driven Gear

Sintering Bush with Iron or Bronze

Sintering Pulley

Transmission and Synchronizer Gear Hub

Sintering Sprocket

Sintered Auto ABS Gear Ring

Auto Vacuum Pump Rotor

Shock Absorber Guider and Piston and Valve

Other Sintering Parts-Powder metallurgy Parts

Email:Sales@kaysuns-pm.com

MSN:powdermetall@live.com

Skype:powdermetall

QQ:252958520

Tel:+86-018649337197

Fax:+86-0354-5605650

Material

Sintered Components Material Standard: Diffused Alloy (DB46)

Material Standard: MPIF (USA) JIS (Japan) DIN (Germany)

FD-0200 SMF 5030 D 30

FD-0205 SMF 5030 D 39

FD-0208 SMF 5030 D 39

Note: Materials of FD02XX series are diffused alloy steel powder which is basing on ATOMET DB46 and including graphitic lubricant. The base powder contains 0.5%Mo, 1.5%Cu and 1.75%Ni. The Mo is pre-alloyed and the Co & Ni are added via diffusion bonding method. With polyphase microstructure, this material applies to components requesting medium or high intensity. Also we can improve their intensity and abradability through heat treatment.

Material Prescription & Sintering Character：

material standard	Prescription, %wt	density g/cm²	carbon %wt	dimensional change %	transverse failure MPa	tensile strength MPa	yield strength MPa	Ductility %	impact value J	Hardness HRB
	DB46	graphite
F-0200	other	0.35	6.80	0.30	+0.11	972	462	331	2.1	15	73
	other	0.35	7.00	0.30	+0.21	1131	503	359	2.7	24	80
	other	0.35	7.20	0.30	+0.27	1317	538	379	2.8	38	86
F-0205	other	0.65	6.80	0.57	+0.13	1138	545	386	1.5	15	89
	other	0.65	7.00	0.57	+0.20	1317	600	414	1.7	22	93
	other	0.65	7.20	0.57	+0.27	1496	641	441	1.8	27	96
F-0208	other	0.75	6.80	0.67	+0.13	972	510	407	1.0	14	96
	other	0.75	7.00	0.67	+0.21	1124	579	469	1.1	20	99
	other	0.75	7.20	0.67	+0.29	1282	614	524	1.2	23	102

Material Prescription & Heat Treating Character：

material standard	Prescription, %wt	density g/cm²	carbon %wt	transverse failure MPa	tensile strength MPa	yield strength MPa	impact value J	Hardness HRC
	DB46	graphite
F-0205 HT	other	0.45	6.80	0.40	1448	662	579	12	30
	other	0.45	7.00	0.40	1689	827	689	15	35
	other	0.45	7.20	0.40	1965	1069	876	16	40

Sintered Components Material Standard: Iron-Carbon Series

Material Standard: MPIF (USA) JIS (Japan) DIN (Germany)

F-0000 SMF 3010 C 00

F-0005 SMF 3020 C 01

F-0008 SMF 3030 C 01

Note: Materials of Iron-Carbon Series apply to components requesting low or medium intensity. For material F-0005 & F-0008, not only we can improve their intensity and abradability through heat treatment but also enhance hardness, anti-rust, hole sealing and so on via steam treatment.

OMP: The powder used for Iron-Carbon Series is basing on ATOMET 1001 atomized powder whose purity is 99% or above and then includes some other additives.

Material Prescription & Sintering Character：

material standard	Prescription, %wt	density g/cm²	carbon %wt	dimensional change %	transverse failure MPa	tensile strength MPa	yield strength MPa	Ductility %	Hardness HRB
	AT1001	graphite
F-0000	other	0.0	6.80	0.19	-0.07	445	205	141	10	27
	other	0.0	7.00	0.15	-0.04	535	230	152	13	37
	other	0.0	7.20	0.11	-0.03	619	245	163	16	47
	other	0.3	6.80	0.35	+0.01	493	243	170	7	38
	other	0.3	7.00	0.33	+0.06	610	276	188	9	46
	other	0.3	7.20	0.29	+0.10	699	297	201	11	57
F-0005	other	0.6	6.80	0.60	+0.12	635	306	221	4	55
	other	0.6	7.00	0.58	+0.16	722	342	237	5	61
	other	0.6	7.20	0.55	+0.21	810	374	252	6	68
F-0008	other	0.9	6.80	0.82	+0.17	737	359	264	3	68
	other	0.9	7.00	0.82	+0.21	826	405	285	3	74
	other	0.9	7.20	0.82	+0.28	927	452	307	4	79

Sintered Components Material Standard: Iron-Copper-Carbon Series

Material Standard: MPIF (USA) JIS (Japan) DIN (Germany)

F-0200 SMF 4050 C 10

F-0205 SMF 4050 C 11

F-0208 SMF 4050 C 11

Note: Materials of Iron-Copper-Carbon Series apply to components requesting medium intensity. Normally the copper content is 2%. If there is the need of cutting machining, the carbon content will be lower than 0.5%. For high carbon materials, we can even add cutting solution to improve machinability. And to improve abradability of the materials, we can take the process of heat treatment.

OMP: The powder used for Iron-Copper-Carbon Series is basing on ATOMET 1001 atomized powder whose purity is 99% or above and then includes some other additives.

Material Prescription & Sintering Character：

material standard	Prescription, %wt	density g/cm²	carbon %wt	dimensional change %	transverse failure MPa	tensile strength MPa	yield strength MPa	Ductility %	Hardness HRB
	AT1001	copper	graphite
F-0200	other	2.0	0.0	6.80	0.15	+0.68	661	248	145	3	56
	other	2.0	0.0	7.00	0.12	+0.71	745	276	165	5	63
	other	2.0	0.0	7.20	0.08	+0.77	807	283	179	8	65
F-0205	other	2.0	0.6	6.80	0.55	+0.41	944	455	358	2	80
	other	2.0	0.6	7.00	0.55	+0.47	1096	503	386	3	86
	other	2.0	0.6	7.20	0.54	+0.58	1248	552	414	4	88
F-0208	other	2.0	0.9	6.80	0.83	+0.28	1082	538	448	2	88
	other	2.0	0.9	7.00	0.83	+0.35	1255	600	489	2	92
	other	2.0	0.9	7.20	0.82	+0.46	1413	655	517	2	94

Sintered Components Material Standard: Iron-Nickel-Carbon Series

Material Standard: MPIF (USA) JIS (Japan) DIN (Germany)

FN-0200 - D 30

FN-0205 SMF 8040 D 39

FN-0208 SMF 8040 D 39

FN-0405 SMF 8040 D 39

FN-0408 SMF 8040 D 39

Note: Materials of Iron-Copper-Carbon Series apply to components requesting intensity, abradability, impact property and heat treating. Normally the nickel content is 1%-4%. During normal sintering process, the diffusion of nickel is incomplete which leads to high nickel austenite, bainite and martensite. But through sintering in high temperature, the nickel will spread and then high nickel areas will lessen. In heat treating process, high nickel areas show lighter color and the core is austenite surrounded by needle-like martensite.

OMP: The powder used for Iron-Copper-Carbon Series is basing on ATOMET 1001 atomized powder whose purity is 99% or above and then includes some other additives.

Material Prescription & Sintering Character：

material standard	Prescription, %wt	density g/cm²	carbon %wt	dimensional change %	transverse failure MPa	tensile strength MPa	yield strength MPa	Ductility %	Hardness HRB
	AT1001	nickel	graphite
FN-0200	other	2.0	0.3	6.80	0.35	-0.17	634	269	159	2	49
	other	2.0	0.3	7.00	0.33	-0.12	717	303	165	5	55
	other	2.0	0.3	7.20	0.31	-0.07	834	352	179	7	62
FN-0205	other	2.0	0.6	6.80	0.54	-0.08	717	303	214	2	64
	other	2.0	0.6	7.00	0.53	-0.03	841	372	234	3	67
	other	2.0	0.6	7.20	0.53	+0.04	1000	427	255	4	74
FN-0208	other	2.0	0.9	6.80	0.82	+0.03	807	352	290	1	73
	other	2.0	0.9	7.00	0.81	+0.09	965	421	317	1	79
	other	2.0	0.9	7.20	0.81	+0.15	1124	483	352	2	86
FN-0405	other	4.0	0.6	6.80	0.62	-0.14	820	296	255	<1	77
	other	4.0	0.6	7.00	0.60	-0.08	1007	379	290	1	81
	other	4.0	0.6	7.20	0.59	-0.01	1186	462	324	2	86
FN-0408	other	4.0	0.9	6.80	0.84	-0.12	800	303	283	<1	78
	other	4.0	0.9	7.00	0.83	-0.16	1000	400	391	<1	84
	other	4.0	0.9	7.20	0.82	+0.03	1200	496	386	1	89

KaySuns Industry Limited ----------Sintering Parts---（Powder Metallurgy Parts） ---------Forging Parts---(CNC Precision Machining LatheTurning Parts)

KaySuns Industry Limited
----------Sintering Parts---（Powder Metallurgy Parts）
---------Forging Parts---(CNC Precision Machining LatheTurning Parts)